Reel to Reel / Roll to Roll
Automation for flexible substrate production by taking the production process from a sheet by sheet processing to a R2R production solution. The core of our experience is in processes that require screen and stencil print to make conductors on a flexible material. Processes that can also be integrated into this solution are heat treatment, inspection, marking, testing and pick and place modules.
General Specification
Material sizeup to 600mm wide
Cycle timedown to 2.7 seconds for 350x350mm process area
Structuresdown to 30µm
Thicknessdown to 1µm
Applications
Consumer
Aerospace
Automotive
Medical
Copper
Paper
PI/PET
Composite
Customized Screen printing solutions
UNWIND
- Up to 500mm width, adjustable
- Vacuum buffer,
- No touch on the surfaces of your material.
- Down to 15μm material thickness
LABELING
- Marking (punch, ink, scrape)
- Vacuum buffer,
- Barcodes, data matrix codes
- Graphical user interface with easy handling.
SCREEN PRINT
- Down to 30μm
- Up to 1.100×1.100mm frames
- Automatic dispensing
- Flood inspection
- Up to 600mm/sec print speed
- Min. print gap
- Cycle time down to 2.8 seconds
PICK & PLACE
- SMD parts placement modules
- New records in speed
- Floorspace performance
- Different suppliers can be intergated – Flood inspection.
INSPECTION/ AOI
- Incoming material inspection
- Print inspection against CAD
- metrology 2D/ 3D
- Good/ Bad sorting/ marking
- Online Yield monitoring
THERMAL TREATMENT
- Convection
- IR
- UV
- Variable length & temperature
SPECIAL
- Cutting sheets or stripes.
- Cleaning
- Camera Systems for positioning.
- Cleaning
REWIND
- Rewind the material or packaging sheets.
- Quick change substrate trolleys for easy material change and handling.
- Splicing tools.
MLCC Print Lines
Unwind/ Loading
Incoming quality check
Screen Print
- Frame Size: up to 1100x1100mm
- Print Speed: up to 600mm/ sec
- Max. print size: up to 500x500mm
- Automatic feature for multilayer print Automatic paste dispensing
Auto Setup functionality
- Bar code and DATA matrix recognition
- Examination and of medium, material and tool
- Automatic startup with correct barcodes:
- Screen
- Paste
- MLCC roll
- Squeegeev
- Operator
Horizontal Configuration Oven
- Customer defined length
- Convetion heating
- IR heating
- LEL certification Option
- Multizone/ Modular
- Pressure Operated (clean)
- Sensor Opening
100% inline Inspection
- Level inspection (e.g. >75% defect/ stop)
- Labeling, Inking, …
- Offset check
- Print Area check
- Shrinkage check